Trends in Industrial Automation

Factory machinery is rolling towards a future of modern productivity using superior technology which provides energy efficiency, better design and visualization, and safety standards. Industry automation truly is changing the market scenario helping in overhauling many problems. Many firms provide the services of industrial automation. Intact automation Pvt.Ltd is the leading factory automation company in Pune which has helped several clients to evolve and adapt with the change.

Intact Automation serves proudly as top PLC supplier in Pune

The trends creating an impact on the industries are as follows:

Multi-Touch Technology

Multi-touch started in the business world and then migrated to industrial automation. This trend is fulfilling user needs for the speed and power of multi-touch in their plant for operator interface applications. After knowing the advantages of using multi-touch on smart phones, users will no longer accept the traditional single-touch technology. Suppliers are reacting by incorporating multi-touch services into their products. Application software like Automation Directs has native multi-touch support provided which makes it easy for users to design their applications to take complete advantage of its abilities.

Industrial automation mobile apps

The users of Smartphone and tablet love their apps as it’s much quicker to obtain information by a single touch than by opening a web browser, typing in an URL and visiting the correct page. Developers have made thousands of apps available as per customer needs i.e. from finding the nearest coffee house to checking the latest sports news. In the era of industrial automation, apps are finding a home as the greatest way to swiftly access information using smartphones. Just press an on-screen button, and you are ready for instant access to infinite information.


It is very rare that an industrial automation professional doesn’t own a smartphone or a tablet. The wish to use these personal devices for business motive is increasingly supported by the employers. For the end user, carrying your own device (BYOD) to work is very convenient, ease-of-use and built-in support for remote access. BYOD is much feasible than giving a mobile device to each employee. There are some security factors, but they can be dealt with, ensuring BYOD methods will continue to grow and thrive.

Grid Computing and Virtualization

The PC has become more potent, its resources are less used in many commercial and technical applications. Virtualization provides a way to efficiently utilize the resources by allowing several instances of operating systems to operate on a single PC. One of the industrial automation application combines multiple server-level applications such as I/O, database, SCADA, etc. This saves money as fewer PCs need to be bought, it can also boost reliability by allowing near instant switching from a failed to a running PC.

Industrial Wireless

This trend provides wireless transmission of data between sensors and control systems. In a normal application, a sensor is connected in a remote location, maybe a tank farm, and sends information using a radio to the control system which may be placed far away. Wireless communication is much affordable to install and manage as there are no wires to run and fix. There is an increase in demand of the wireless technology by $500 million annually.

Robot Revolution

Like the other industrial automation trends, this isn’t from the commercial world, but is instead moving in the other direction, from the industrial to the commercial world. Industrial robots used to be devices programmed to do the same simple tasks over and over again, like picking a specific part from one specific location and placing it in some specified place. Nowadays, robots work on software and vision systems can be added to perform a variety of tasks, which goes with today’s demand for flexible production.

Rise of DC power

DC power is coming to the lead, removing AC power in many cases. With high voltage lines, DC provides benefits over AC in terms of performance and lower construction charges. At the user level, more end appliances such as VFDs, computer hardware and other parts use DC and have to give conversion from AC within. This is driving in-plant distribution methods to DC, as with server farms where most power usage is DC.

King of Automation World : Intact Automation

Owning a business is something that needs to be managed at every step with due care. You not only have to manage the operations but the people and the market too. Well, running a business to its optimum level is certainly not a one man’s play. If you want every stage of your business to run smoothly and enjoy the expected outcomes, you need a team of expertise at every stage. Actually, a rational businessman would not take a decision to hire an expertise to manage his every segment of business. That is the reason why much of the critical management task is been outsourced. Here, comes the role of what is termed as Service Providers. The role of service providers is indispensable from today’s businesses. Businesses require the help of service providers to get their tasks done in less time and that too with zero error.

Pune city in Maharashtra has witnessed a rapid growth in business from the last decade and is still growing. The number of industrial hubs in Pune includes the Hinjewadi, Chakan, Moshi, Pirangut, etc. As a result, the number of service providers also has increased to help these businesses run and grow. Mostly businesses prefer those service providers that will manage their many tasks at a time, i.e., a single service provider who will manage so many tasks of the business. This enhances confidentiality and loyalty. There are many such service providers that are expert in managing many tasks of a business.

Gone are the days when businesses used to depend on manpower and then have to tackle with frequent man made errors. The 21st century has transformed ordinary businesses to automated businesses with the help of innovative technology and engineered automations. Automationhas been seen today in almost every type of business that includes Food and Beverages, Chemical, Energy and Power, Boiler and Chiller, Pharmaceuticals, Cement, and the list goes on. Mostly, these industries employ factory automation, process automation, energy management, etc.

automation industry in pune

Among the many automation industries in Pune, Intact Automation is one such renowned automation industry that has expertise in automation. Intact Automation has been serving businesses in five major cities in India that include Pune, Aurangabad, Indore, Mumbai, Hyderabad and Bangalore. They deal with all types of services starting from PLC system designing to engineering drawing. Moreover, they provide onsite assistance in cases of breakdown.

During the production processes, the operating equipment’s and machineries work on control systems and feedback control systems. These systems are in use today in factories, boilers and heat treating ovens, switching on telephone networks, steering and stabilization of ships, aircraft, etc. Automated can be done by a number of ways like mechanical, hydraulic, pneumatic, electrical, electronic devices and computers, and many times in combination. Usually, modern factories, airplanes and ships are considered complex and they all use these combined techniques.

However, one may wonder why industrial automation is necessary? Just to increase the speed of the process? Well, here are the highlights of using automation in industries :

1. Low cost :

The most important advantage is the cost minimization. Using automation, businesses get rid of the healthcare costs, the leaves of workers and also eliminate the potential accidents occurring from the use of huge machineries and equipments. Obviously, if the worker is removed from the process, there will be no cost of his bonus, PF, pension, etc.

2. Increased productivity :

This advantage of automation can be ascertained easily since the number of cycles of production a machine can undertake will obviously be more than the one undertaken by any human. Moreover, automated systems work 24×7 around the year.

3. Increased accuracy :

Automated systems eliminate human errors and thus provide accuracy. The data accuracy is also improved and so tends to be reliable.

4. Increased quality :

No business can compromise on its product quality and so to ensure quality of the product, automation is preferred.

5. Increased safety :

Various industries may involve handling of hazardous, flammable chemicals which are considered to be unsafe. Since human intervention is eliminated, handling such chemicals and relevant substances increases the safety of the operator and overall safety of the industry.

Thus, for these and for many other reasons, industries today are increasing relying on automation. All sorts of automation and related services are provided by Intact Automation which has been playing a vital role in satisfying over 500 industries in Pune. Intact Automation, as their tag line says, they truly frame the future of automation world.